laboratory analysis ceramic consumables
Manufacturer of Industrial Precision Ceramics
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item no. :
CS-NAZ6-001Material : Alumina, Zirconia
1. High Wear Resistance: Alumina zirconia composite(AZ) beads are known for their exceptional wear resistance, making them highly effective in abrasive material grinding applications.
2. Enhanced Toughness: The combination of alumina and zirconia provides AZ beads with enhanced toughness and resistance to fracture.
3. Chemical Stability: Alumina zirconia composite beads are chemically stable and resistant to corrosion.
4. High Temperature Tolerance: They can withstand high temperatures, making them suitable for use in applications involving elevated temperatures, such as ceramic processing and refractory materials manufacturing.
5. Cost-Effectiveness: They offer a cost-effective solution for grinding and milling operations because of their extended service life.
6. Improved Grinding Efficiency: Due to their wear resistance and durability, AZ beads help maintain consistent grinding performance over time.
7. Reduced Contamination: They are inert and do not introduce contaminants into the materials being processed.
1. Alumina zirconia composite beads are a ceramic grinding medium used in various industrial processes, commonly including zirconia toughened alumina beads (ZTA) and alumina toughened zirconia beads (ATZ).
2. Alumina zirconia composite bead combines the characteristics of alumina and zirconia to provide a balance of wear resistance, toughness, and other required properties.
3. The main difference between zirconia toughened alumina beads (ZTA) and alumina toughened zirconia beads (ATZ) lies in the main ceramic materials and toughening methods used for reinforcement.
4. The choice between them depends on the intended application's requirements for wear resistance, toughness, high-temperature resistance, and chemical stability.
| Alumina toughened zirconia beads | ||
| Item No. | Diameter（mm） | Purity |
| CS-NAZ6-001 | 0.6-0.8 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ8-002 | 0.8-1.0 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ10-003 | 1.0-1.2 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ12-004 | 1.2-1.4 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ14-005 | 1.4-1.6 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ16-006 | 1.6-1.8 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ18-007 | 1.8-2.0 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ20-008 | 2.0-2.2 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ22-009 | 2.2-2.5 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ25-010 | 2.5-2.8 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ28-011 | 2.8-3.2 | ZrO2+Y2O3=90%, AL2O3=8% |
| CS-NAZ32-012 | 3.2-3.5 | ZrO2+Y2O3=90%, AL2O3=8% |
OEM/ODM is acceptable. Your goods will be produced exactly according to your drawings or inquiry.
| Zirconia toughened alumina beads | ||
| Item No. | Diameter（mm） | Purity |
| CS-NH6-001 | 0.6-0.8 | AL2O3=60% , ZrO2=30% |
| CS-NH8-002 | 0.8-1.0 | AL2O3=60% , ZrO2=30% |
| CS-NH10-003 | 1.0-1.2 | AL2O3=60% , ZrO2=30% |
| CS-NH12-004 | 1.2-1.4 | AL2O3=60% , ZrO2=30% |
| CS-NH14-005 | 1.4-1.6 | AL2O3=60% , ZrO2=30% |
| CS-NH16-006 | 1.6-1.8 | AL2O3=60% , ZrO2=30% |
| CS-NH18-007 | 1.8-2.0 | AL2O3=60% , ZrO2=30% |
| CS-NH22-008 | 2.2-2.5 | AL2O3=60% , ZrO2=30% |
| CS-NH25-009 | 2.5-2.8 | AL2O3=60% , ZrO2=30% |
| CS-NH28-010 | 2.8-3.2 | AL2O3=60% , ZrO2=30% |
| CS-NHB3-011 | 3.0-5.0 | AL2O3=60% , ZrO2=30% |
| CS-NHB5-012 | 5.0-7.0 | AL2O3=60% , ZrO2=30% |
| CS-NHB7-013 | 7.0-9.0 | AL2O3=60% , ZrO2=30% |
| CS-NHB9-014 | 9.0-12.0 | AL2O3=60% , ZrO2=30% |
OEM/ODM is acceptable. Your goods will be produced exactly according to your drawings or inquiry.
| Zirconia toughened alumina beads | ||
| Item No. | Diameter（mm） | Purity |
| CS-NZC8-001 | 1.0-1.3 | AL2O3=85% , ZrO2=10% |
| CS-NZC10-002 | 1.3-1.7 | AL2O3=85% , ZrO2=10% |
| CS-NZC12-003 | 1.5-2.0 | AL2O3=85% , ZrO2=10% |
| CS-NZC20-004 | 2.0-2.5 | AL2O3=85% , ZrO2=10% |
| CS-NZC25-005 | 2.5-3.0 | AL2O3=85% , ZrO2=10% |
| CS-NZC30-006 | 3.0-3.5 | AL2O3=85% , ZrO2=10% |
| CS-NZC35-007 | 3.5-4.0 | AL2O3=85% , ZrO2=10% |
| CS-NZC40-008 | 4.0-4.5 | AL2O3=85% , ZrO2=10% |
| CS-NZC45-009 | 4.5-5.0 | AL2O3=85% , ZrO2=10% |
OEM/ODM is acceptable. Your goods will be produced exactly according to your drawings or inquiry.
1. Ceramics Manufacturing: AZ beads are commonly used as grinding media in the production of ceramics.
2. Mining and Mineral Processing: In the mining industry, they are used in ball mills and stirred mills for the grinding and liberation of valuable minerals from ore.
3. Paints and Coatings: Alumina zirconia composite beads are used for milling and dispersing pigments and other raw materials in the formulation of paints, coatings, and inks.
4. Pharmaceuticals: They are utilized in pharmaceutical manufacturing for particle size reduction and dispersion of active pharmaceutical ingredients (APIs) in formulations such as suspensions and emulsions.
5. Chemical Processing:They are employed in chemical manufacturing for grinding and milling various chemical compounds and raw materials.
6. Abrasives Manufacturing: Alumina zirconia composite beads are used as abrasive media in the production of grinding wheels, sandpaper, and abrasive belts.
7. Electronics Industry: They are utilized in the production of electronic components, such as ceramic capacitors and insulators.
8. Refractory Materials: They are used in the production of refractory materials, including bricks and linings for high-temperature furnaces, to achieve precise particle size distribution and improve material performance.
| Composition | Specific Gravity | Moh's Hardness | Vickers Hardness | Crushing Strength | degree of sphericity | ||||
| ZrO2+Y2O3 | AL2O3 | SiO2 | FE2O3 | Na2O | |||||
| 90% | 8% | 2% | ＜0.02 | ＜0.02 | ＞5.3kg/dm3 | 8.5 | ＞105kg/mm2 | 1600N(2mm) | 96% |
| Composition | Specific Gravity | Moh's Hardness | Vickers Hardness | Crushing Strength | Loss per ton | degree of sphericity | ||
| AL2O3 | ZrO2 | other | ||||||
| 85% | 10% | 5% | ＞3.6kg/dm3 | 8 | ＞1100kg/mm2 | 900N(2mm) | ≈0.08kg/T | 96% |
| Composition | Specific Gravity | Vickers Hardness | Crushing Strength | Loss per ton | ||
| ZrO2 | AL2O3 | other | ||||
| 30% | 60% | 10% | ＞4.1kg/dm3 | ＞1100kg/mm2 | ＞140kgf(2mm) | ＜0.04kg/T |
Q1. What sizes and shapes are available for alumina zirconia composite beads?
Alumina zirconia composite beads come in various sizes and shapes, including spheres and cylinders. The choice of size and shape depends on the specific requirements of the grinding or milling process.
Q2. How to determine the appropriate alumina zirconia composite bead for my application?
The choice of alumina zirconia composite bead depends on the material you are processing, the required particle size, the type of equipment used, and specific application requirements.
Q3. Can alumina zirconia composite beads be reused?
Alumina zirconia composite beads can be reused if they are properly cleaned and maintained. However, their wear resistance may decrease over time, eventually necessitating replacement for optimal performance.
Q4. Can alumina zirconia composite beads be customized for specific applications?
Yes, we can customize alumina zirconia composite beads according to your specific application requirements.
1. Wear Protective Gear: Before handling the alumina zirconia composite beads, wear appropriate personal protective equipment such as gloves and safety goggles to prevent skin contact and eye irritation.
2. Remove Residue: If there are visible residues on the alumina zirconia composite beads, gently remove them using a soft brush or cloth. Avoid using abrasive materials that could scratch the surface.
3. Rinse with Solvent: Immerse the alumina zirconia composite beads in a suitable solvent or cleaning solution.Allow the alumina zirconia composite beads to soak for a few minutes to loosen any adhered particles.
4. Agitate Gently: Gently agitate the solution to help dislodge any particles or contaminants from the surface of the alumina zirconia composite beads.
5. Ultrasonic Cleaning: For thorough cleaning, you can use an ultrasonic cleaner. Place the alumina zirconia composite beads and solvent in the ultrasonic bath and run it for a set duration, following the manufacturer's instructions. Ultrasonic cleaning can help remove stubborn residues.
6. Rinse with Distilled Water: After cleaning in the solvent, rinse the alumina zirconia composite beads with distilled water to remove any residual solvent or cleaning solution.
7. Dry Thoroughly: Place the cleaned alumina zirconia composite beads on a clean surface or in a container lined with a lint-free cloth to air dry.
1. Cracks or Damage: Inspect the beads for any cracks, chips, or visible damage. Damaged beads may need to be discarded.
2. Dimensional Inspection:Measurement the dimensions of the glass milling media balls to check for accuracy.Ensure that the dimensions are within the specified tolerances.
3. Use of Magnification: For a more detailed inspection, you can use a magnifying glass or microscope to examine individual beads closely. This can help detect microscopic cracks or defects that may not be visible to the naked eye.
1. We supply personalized and customized services to contact your personal needs.
2. We are experienced professionals with a good record of success.
3. We provide superior client service and promptly respond to all inquiries.
4. We provide militant prices and strive to ensure that your funds receive the best value.
5. We use the latest technologies and tools to ensure that your project is completed to the highest standards.
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