laboratory analysis ceramic consumables
Manufacturer of Industrial Precision Ceramics
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Alumina ceramic piston adopts the ultra-hard wear resistance of modern engineering ceramic materials, can be assembled by ceramic metallization bonding,welding and socket technology.Available in various sizes.
item no. :
CS-A-23Color :
White90% 92% 95% 99.5% 99.7% 99%
Material : Alumina ceramic
Shape : OEM
Size : OEM
Alumina ceramic piston advantages:
1. Increased durability and strength: Industrial alumina ceramic piston parts have a high strength-to-weight ratio and are highly resistant to wear and corrosion. This makes them ideal for use in machines and other industrial applications where longevity and reliability are required.
2. Improved efficiency: They have a lower coefficient of friction than traditional metal piston parts, resulting in less wear and improved fuel efficiency.
3. Resistance to high temperatures: They can withstand high temperatures without significant degradation, making them suitable for use in high-temperature environments,1600℃ in long use,1800℃ in short use (Al2O3≥99%).
4. Lightweight: Industrial alumina ceramic piston parts are much lighter than their metal counterparts, which helps reduce machine weight and reduce energy costs.
5. Low-maintenance: They require little maintenance, which helps reduce operational costs.
Alumina ceramic piston descriptions:
1. Industrial alumina ceramic piston parts are constructed from a durable and high-temperature tolerant material, making them ideal for use in industrial settings.
2. Their design can minimize wear and ensure reliable operation and long service life.
3. Industrial alumina ceramic piston parts are designed to function reliably in extreme temperatures, and provide superior performance in high-heat and high-pressure conditions.
4. These parts have advanced manufacturing technology and are a reliable choice for difficult applications.
Alumina ceramic piston Size details:
OEM: All sizes can be customized and can be made into various complex shapes with high dimensional accuracy. Please clearly provide the height, bottom diameter, top diameter, wall thickness and any special requirements. To speed up the quotation, please provide drawings.
Comparison Properities of different material piston pumps:
| Properties Product Name | Chromium Piston Pumps | Glass Piston Pumps | Ceramic Piston Pumps |
| Hardness(Vickers) | 5-7 | 8-10 | ≥13 |
| Porosity | 1.5 | 5 | 0 |
| Supereme Suitable Temperature | 300°C | 250°C | 1000°C |
| Acid resistance | Acid nonresistance | acidproof | acidproof |
| Alkali resistance | Alkaliproof | Alkal nonresistance | Alkaliproof |
| Roughness of Surface | ≥1.0μm | ≥2.5μm | ≤0.2μm |
| Lifespan(Ten thousand times) | ≈300 | ≈50 | ≥1000 |
| Particle release | More | Most | Few |
Material Specification:
| Material | Alumina(Al2O3) |
Zirconia
(ZrO2)
|
Silicon Carbide
(SiC)
|
Silicon nitride
(Si3N4)
|
Hot pressZrO2 | |||
| Purity(%) | 96 | 99.5 | 99.7 | 99.99 | 3Y-TZP | —— | —— | —— |
| Density(g/cm3) | 3.7 | 3.9 | 3.93 | 3.97 | 6 | 3.2 | 3.25 | 6.07 |
| Hardness(HRA) | 87-91 | 88-92 | 99-93 | 89-93 | 84-87 | 90-94 | 89-92 | 89-91 |
| Bending Strength(MPa) | 350 | 370 | 390 | 390 | 1000 | 400 | 700 | 2000 |
| Compression Strength(MPa) | 3000 | 2350 | 2300 | 200 | 3500 | —— | 3800 | 4000 |
| Fracture Toughness(MPa/m) | 4 | 4 | 4 | 4 | 7 | 4 | 5 | 8 |
| Thermal Expansion Coefficient(x10-6/°C) | 7.2 | 7.2 | 7 | 7 | 10 | 3.7 | 3.2 | 9.5 |
| Working Temp.(°C) | 1450 | 1600 | 1650 | 1650 | 200 | —— | 1100 | 300 |
| Thermal Shock Resistance(°C) | 200 | 250 | 200 | 200 | 200 | 400 | 550 | 200 |
Alumina ceramic piston applications:
1. Industrial alumina ceramic piston parts are ideal for use in high-pressure hydraulic systems due to their superior strength, durability, and resistance to wear and tear.
2. Suitable for use in a variety of pumps and other mechanical applications, such as oil pumps, fuel pumps, and water pumps.
3. For engines and other machinery where high-temperature environments may be present. The superior strength and durability of these parts make them ideal for use in these types of applications.
4. Ideal for use in a variety of industrial process applications. Their excellent strength and durability make them ideal for use in applications such as heat exchangers, condensers, compressors, and other heat-sensitive equipment.
5. For industrial boilers and other high-temperature applications.
FAQ
Q1. What information should we supply to get a quote?
Please offer the specification of alumina ceramic piston parts, such as shape, dimension, quantity, application etc.
Q2. How durable are industrial alumina ceramic piston parts?
Industrial alumina ceramic piston parts are highly durable, and are able to withstand extreme temperatures and pressure.
Q3. Are alumina ceramic piston parts easy to install?
Yes, alumina ceramic piston parts are easy to install and typically require minimal tools and hardware. They are designed to fit most standard applications and can be installed quickly and easily.
Q4. How do I maintain industrial alumina ceramic piston parts?
Maintaining industrial alumina ceramic piston parts is relatively easy. Ensure that they are kept clean, and avoid exposure to sharp objects, chemicals, and extreme temperatures. Additionally, lubrication should be applied to the parts periodically to ensure proper performance.
How to clean alumina ceramic piston:
1. First, wipe the alumina ceramic piston part with a damp cloth to remove dust and dirt.
2. Use a soft bristle brush and a mild detergent solution to scrub the alumina ceramic piston part.
3. Wash the alumina ceramic piston part with clean water, and then dry it with a soft cloth.
4. Ensure that the alumina ceramic piston part is dry when used next time.
Quality testing standards：
1. Visually inspect the industrial alumina ceramic piston part for any cracks, chips, or other imperfections.
2. Measure the diameter, length, and other critical dimensions of the part to ensure that the dimensions are correct.
3. Use a surface roughness tester to check for any surface imperfections.
4. Use a hardness tester to check for any surface hardness issues.
5. Verification of the material and chemical composition of the alumina ceramic piston part.
Packing way:
Production Process:
Why Choose us?
1. We supply personalized and customized services to contact your personal needs.
2. We are experienced professionals with a good record of success.
3. We provide superior client service and promptly respond to all inquiries.
4. We provide militant prices and strive to ensure that your funds receive the best value.
5. We use the latest technologies and tools to ensure that your project is completed to the highest standards.
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