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Alumina ceramic welding roller is essential tool for welding operations, ensuring smooth material movement and reducing production costs. Available in various sizes and shapes.
item no. :
CS-A-42-13Color :
White90% 92% 95% 99.5% 99.7% 99%
Material : Alumina ceramic
Shape : OEM
Size : OEM
1.High Mechanical Strength
2.High Thermal Conductivity
3.High Spalling Resistance
4.High Softening Temperature
5.Excellent Insulativity
6.Etching Resistance
1. Alumina ceramic welding roller is tool used in the welding industry for facilitating the movement of materials during the welding process.
2. The roller is made from high-quality alumina ceramic material.
3. The smooth surface of the roller ensures that the materials moving across it don't stick or cling, reducing the chances of damage.
4. It is highly efficient, reduce the need for frequent replacements, and contribute to overall cost reduction.
5. Alumina ceramic welding rollers are essential tools for welding operations, ensuring smooth material movement and reducing production costs.
OEM: All sizes can be customized and can be made into various complex shapes with high dimensional accuracy. Please clearly provide the height, bottom diameter, top diameter, and any special requirements. To speed up the quotation, please provide drawings.
Item | Test Condition | 95% Al2O3 | 99% Al2O3 | 99.5% Al2O3 | ||
Physical properties | Density | g/cm3 | >3.6 | 3.89 | 3.96 | |
Moisture absorption | % | 0 | 0 | 0 | ||
Mechanical properties | ROHS Hardness | ≥85 | ≥89 | ≥89 | ||
Flexural strength | psiX103 | 20℃ | 358 | 550 | 550 | |
Compressive strength | psiX103 | 20℃ | 2068(300) | 2600(377) | 2600(377) | |
Fracture toughness | Mpa.m3/2 | K(l c) | 4.3 | 5.6 | 6 | |
Thermal properties | Maximum use temperature | ℃ | 1450 | 1600 | 1650 | |
Thermal expansion coefficient | 1X10-6/℃ | (25-1000℃) | 7.6 | 7.9 | 8.2 | |
Thermal shock resistance | ℃ | Tc | 250 | 200 | 200 | |
Thermal conductivity | w/mok | 20℃ | 16 | 30 | 30.4 | |
Electrical properties | Volume resistivity | Ohm/cm2 | 100℃ | >1013 | >1014 | >1014 |
Dielectric breakdown strength | KV/mm | 8.7(220) | 8.7(220) | 8.7(220) | ||
Dielectric constant | (E) | 1MHz25℃ | 9 | 9.7 | 9.7 | |
Dielectric constant (100MHz) | (E) | 9.5 |
1. Industrial Manufacturing: Alumina ceramic welding roller can be used in the manufacturing industry to produce high-quality, precision-welded products. This application is ideal for industries that rely on spot welding, such as the automotive and aerospace industries.
2. Welding Automation: The use of alumina ceramic welding roller in welding automation can significantly improve efficiency, accuracy, and quality of the welding process. This application can be used in industries such as robotics and automation, welding inspection, and welding repair.
3. Heat Treatment: Used in heat treatment applications where high-temperature conditions, extreme pressure, and aggressive chemicals or gases are present. Industries that use heat treatment include the automotive, aerospace, and metalworking industries.
4. Chemical Processing: Used in harsh chemical processing environments where acids, bases, or corrosive materials are present.
5. Medical Industry: Used in the medical industry to produce high-quality medical devices.
6. Food Industry: Used in the food industry to produce high-quality food processing equipment. These rollers can withstand aggressive chemicals and extreme temperatures and provide a hygienic environment.
Q1. What information should we supply to get a quote?
Please offer the specification of alumina ceramic welding rollers, such as shape, dimension, quantity, application etc.
Q2. What are the benefits of using alumina ceramic welding rollers?
The benefits of using alumina ceramic welding rollers include high heat resistance, excellent wear resistance, and long service life. They also have a low coefficient of friction, which reduces the amount of energy required to operate machinery.
Q3. How does an alumina ceramic welding roller work?
Alumina ceramic welding rollers are designed to rotate and apply pressure to the weld seam to ensure a strong and uniform weld. They are also designed to withstand the high temperatures generated during welding without deforming or deteriorating.
Q4. How long do alumina ceramic welding rollers last?
The service life of alumina ceramic welding rollers can vary depending on several factors such as the type of welding operation, the frequency of use, and the amount of pressure applied. However, with proper maintenance and care, they can last up to several years.
1. First, wipe the alumina ceramic welding roller with a damp cloth to remove dust and dirt.
2. Use a soft bristle brush and a mild detergent solution to scrub the alumina ceramic welding roller.
3. Wash the alumina ceramic welding roller with clean water, and then dry it with a soft cloth.
4. Ensure that the alumina ceramic welding roller is dry when used next time.
1. Visual inspection of the alumina ceramic welding roller for any signs of damage or irregularities.
2. Measurement the dimensions of the alumina ceramic welding roller to check for accuracy.
3. Checking for any pinhole defects in the alumina ceramic welding roller.
4. Verification of the material and chemical composition of the alumina ceramic welding roller.
1. We supply personalized and customized services to contact your personal needs.
2. We are experienced professionals with a good record of success.
3. We provide superior client service and promptly respond to all inquiries.
4. We provide militant prices and strive to ensure that your funds receive the best value.
5. We use the latest technologies and tools to ensure that your project is completed to the highest standards.
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